Document Type

Thesis

College

College of Arts and Sciences

Department

Mechanical Engineering

Degree

MSE in Mechanical Engineering

Date Completed

4-2023

First Committee Member

Zhao, Jingzhou

Second Committee Member

Benner, Jingru

Third Committee Member

Chauhan, Vedang

Additional Committee Member(s)

Li, Zhaojun, Cheraghi, S. Hossein

Abstract

The overarching goal of this work is to provide a potential solution to the growing needs for largescale thermal energy storage via the development of a highly scalable manufacturing process, namely continuous casting, toward industrial scale production of high temperature microencapsulated phase change materials. Using borosilicate glass coated tin metal as a model system, we designed, built, and validated two continuous casting machines with high-throughput in-line data-acquisition. The first machine enabled continuous casting of glass coated metal microwires. And the second machine subsequently uses the glass-coated metal microwire as feedstock to produce glass coated metal particles. Analytical, numerical, and experimental methods used throughout the development process are reported together with the initial data obtained for the quality and properties of the as-produced glass-coated microwires and particles.

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